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This machine redefines the distance “from raw metal plate to mirror finish.” It compresses five processes—deburring, oxide-scale removal, brushing, polishing, and mirror finishing—into a single footprint. A programmable dual-station system alternates plates with zero idle time, enabling lights-out production. Whether you face laser-cut dross, punched micro-burrs, or the need for premium stainless-steel hairline or mirror surfaces, GM-FlatMaster loads once and finishes automatically.
Technical specification:
Modular Heads: Quick-swap abrasive belt, nylon wheel, brushing wheel, or mirror wheel—change process in <5 minutes.
• Smart HMI: 7" industrial touch screen with 99 built-in recipes; one-tap recall.
• Full stainless-steel body and sealed electrical cabinet; IP54 protection for 24/7 operation in wet or dusty environments.
• Active Dust Control: Top negative-pressure extraction plus bottom cyclone separator captures ≥99 % of dust—effortless compliance with environmental audits.
• Dual Safety: Front & rear infrared light curtains plus emergency pull-cord; door-open instant stop; CEcertified.
• Future-Ready: MES interface reserved; barcode scan automatically loads recipes—easy integration into smart factories.
Labor Saving: Dual-station alternating cycle allows one operator to manage the entire line—labor cost drops by up to 70%.
• Space Saving: Footprint < 0.5 m², 60 % smaller than traditional multi-machine lines.
• Consumable Saving: Intelligent constant-tension belt drive with auto-tracking extends belt life by 35 %.
• Time Saving: 0.5–80 mm thickness auto-adaptation; changeover without setup; cycle time ≤ 15 s per piece.
• High Precision: Closed-loop servo plus real-time laser thickness compensation keeps dimensional tolerance within ±0.02 mm.
• True Mirror: Patented composite polishing head achieves Ra ≤ 0.05 µm—true 8K mirror straight off the machine.
Laser/plasma/flame-cut parts: Rapid dross and sharp-edge removal, reducing downstream injury risk.
• Punched & bent sheet metal: Deburr and create uniform brush patterns for superior paint adhesion.
• Stainless elevator panels & appliance faces: Achieve consistent hairline or high-gloss mirror for premium aesthetics.
• Metal furniture, enclosures: Batch 8K mirror or satin finishing replaces manual polishing.
• Aluminum/magnesium templates, copper busbars: Remove oxide and apply fine brushing to maintain electrical/thermal conductivity.
• Carbon steel & galvanized sheets: Descale and derust for ideal roughness before powder coating or e-coat.
