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This product is the equipment required for powder coating process,Has the following characteristics:
1. Widely used in various metal surface coatings and suitable for various thermosetting powders.
2. Powder coatings use clean compressed air as a dispersion medium, which is beneficial for environmental protection and the health of operators.
3. The utilization rate of raw materials is as high as 98%, and the powder can be recycled and reused. 4. The surface coating obtained by electrostatic powder spraying process is strong and durable.
Electrical parameters
Nominal input voltage | 100-240VAC |
Frequency | 50-60HZ |
Power supply fluctuation | ± 5% |
Overvoltage category | OVCII |
Connected load | 40VA |
Rated output voltage (output to spray gun) | 12V |
Rated output current (output to spray gun) | 1.2A |
Vibrator connections and output (on auxiliary output) | 100-240VA |
Aerodynamic data
Compressed air connection | 8 |
Maximum output pressure | 5.5bar/80psi |
Maximum water vapor content of compressed air | 1.3g/m3 |
Maximum oil vapor content of compressed air | 0.1mg/m |
General condition of the transmitter
Powder tube (inner diameter) | 11mm |
Powder tube type | POE with wire |
Input pressure (bar) | 5.5 |
Correction value CO | Powder output zeroing |
Air flow rate
Scope | Factory settings | |
Flow rate - vulcanizing air: — Type B equipment — Type F equipment (excluding air Booster air requirements) — Type S device (With optional vulcanized plate | 0-1.0Nm3/h 0-5.0Nm3/h 0-1.0Nm3/h | 0.1Nm3/h 1.0Nm3/h 0.1Nm3/h |
Electrode cleaning air flow rate | 0-5.0Nm3/h | 0.1Nm3/h |
Total air flow rate (at 5.5bar) — Delivery air flow rate —Supplementary air flow rate | 5Nm3/h 0-5.5Nm3/h 0-5.5Nm3/h | |
Maximum total air consumption during spraying operation is less than 5.5Nm3/h: — Total air volume = 5Nm3/h (delivery air + supplementary air) — Electrode cleaning air flow = 0.1Nm3/h (flat nozzle) |
Environmental conditions
Exploit | internal |
Height | does not exceed 2000m |
Temperature range | +5°C — +40°C (+41°F — +104°F) |
Maximum surface temperature | +80°C (+185°F) |
Maximum relative humidity | 80% down to 31°C, 40°C down to 50% relative humidity |
Environment | Not suitable for humid environments |
Expectes environmental pollution level | 2 |
Sound Pressure Level
Normal operation | It is not higher than 60dB (A) |
1. Do not start until it is confirmed that the product has been set up and wired.
2. The connecting cable between the controller and the spray gun must be installed correctly to eliminate the possibility of any damage during operation. Please comply with local safety regulations.
3. Powder coating equipment may only be unplugged from the electrical socket when the power supply is turned off.
4. For safety reasons, unauthorized modifications and modifications to electrostatic spraying equipment are prohibited.
5. Adequate technical ventilation is necessary to prevent dust concentration from exceeding 50% of the lower explosion limit (UEG=maximum allowable powder/air concentration). If UEG is unknown, consider a value of 10g/m3.
6. Smoking and the use of open flames are prohibited near the system! Prohibit any work that may generate sparks.
7. Prohibit personnel with pacemakers from staying
8. Prohibit taking photos with flash on
9. Always hold the spray gun only through the handle and do not touch any other components of the spray gun.
10. Due to dust, static electricity, and other reasons, please wear safety gear.
1. Please ensure that the installation position is flat and stable before installation
2. Install equipment correctly according to installation videos or drawings.
3. Check whether the power and air supply of the equipment are normal.
4. Place the powder box on the vibration plate.
5. Set ventilation
6. Set spraying parameters
→ Use the "ON" button to turn on the spray gun controller
→ Select the workpiece to be sprayed
7. The total air volume, powder output, and air values for electrode cleaning airflow can be defined separately and saved in the program.
→Use the "ON" button to turn on the spray gun controller
→Press the
program key to select the desired program (01-20)
Change spraying parameters as needed Programs 01-20 have been pre-set at the factory, but can be modified at any time and automatically saved.
Powder output | 60% |
Total air volume | 4.0Nm3/h |
High voltage | 80kV |
Spraying current | 20uA |
Fluidizing air | 1.0Nm3/h(applicable to F-type equipment) 0.1Nm3/h (applicable to type B equipment and type S equipment) |
8. Set powder output and powder mist:
As the factory default value, it is recommended to have a powder rate of 50% and a total air volume of 4Nm3/h. If a value that cannot be executed by the spray gun controller is input, the operator can be informed of the situation through the relevant display screen flashing and temporary error messages.
9. Set total air volume:
→Adjust the total air volume of the spray gun controller through the② /③key (See product structure diagram)
Correct powder cloud Total air volume is too little
→Check the airflow of the powder in the powder box
→Point the spray gun toward the powder booth, turn on the spray gun, and visually inspect the powder output
10. Set up electric-level air blowing
→Press button, the second level display page will be displayed
→Adjust the correct electrical blowing air flow according to the nozzle of the application .
→If there is no operation for 3 seconds on this display page, it will switch to the first level display page independently.
11. Set up streaming
Fluidization can be adjusted on the manual unit.
Powder fluidization depends on powder type, air humidity and ambient temperature. Fluidization or vibration is initiated via the controller.
→Press button, the second level display page will be displayed
→Adjust the fluidizing air with buttons ④/⑤
→If there is no operation in this display page for 3 seconds, the device switches back to the first-level display page.
→Touch the powder only lightly, but make sure it is "boiling" and stir with a stick
12. stop running
→End the spraying process and turn off the controller(Save the adjustment values of high voltage, powder output and electrode cleaning air flow).
→Disconnect power and clean gun, emitter and powder hose.
→Turn off the compressed air power supply.